Ultra-compact and highly efficient battery-powered LV motor drives based on GaN
The ultimate combination for next-level motor control designs: CoolGaN™ Transistors and PSOC™ Control C3 MCUs
The increasing demand for battery-powered low-voltage motors (<200 V) across various applications, including commercial drones, humanoids, mobile robots, and cobots, can be attributed to several trends, one of them being the aging population, which requires assistive technologies that can aid our daily lives. Battery-powered motors play a crucial role in powering these technologies.
Another significant factor is the rise of automation in industries, where companies are turning to robots and automated systems to increase efficiency and productivity. Additionally, the growing focus on sustainability and environmental protection is driving the adoption of battery-powered motors, which offer lower emissions and energy efficiency.
To address the growing demand for increased performance and higher efficiency, motor controls with higher switching frequencies can be employed. This approach can reduce size, weight, and audible noise while extending battery life. A powerful solution for efficient power management in battery-powered low-voltage motor drive applications can be achieved by pairing CoolGaN™ Transistors with PSOC™ Control C3 microcontrollers. The high-speed switching capabilities of CoolGaN™ are complemented by the flexible and configurable control offered by the PSOC™ Control C3.
Key system benefits of CoolGaN™ and PSOC™ Control C3
- High-performance and efficient motor control
- Reduced energy losses and heat generation
- Improved reliability and ruggedness
- Flexibility and customizability through software
Explore the offering
CoolGaN™ Transistors 100 V G3
Infineon’s 100 V GaN transistors are normally-off e-mode devices housed in small packages such as PQFN 3x3, PQFN 3x5 and come with very low on-state resistances, making them a great solution for high-speed or high-frequency switching applications. GaN transistors can be operated with reduced deadtimes, which results in a higher efficiency and enables passive cooling. Operation at high switching frequencies allows the quantity of passive components to shrink, which improves system density and reliability.
System benefits
Small and light
- Smaller bulk capacitance - capacitance defined in most cases by DC bus ripple – possible usage of only ceramic (smaller ESR)
- Lower overall inverter losses (switching, driver, etc.) allows heatsink size reduction
- Enables integration of drive + motor
Fast and accurate
- Typ. fCtrl_loop ≤ fPWM resulting in higher control loop bandwidth and hence faster motor response
- Lower torque ripple enables accurate motion applications
Cool
- Less heat generated thanks to low switching losses
- Lower motor temperature or more output power at the same temperature
- Ideal for temperature-critical designs (e.g., touchable surfaces)
Highly efficient
- Fast switching frequency resulting in higher efficiency
- Reduced bus capacitor ESR losses
- Increased battery life
32-bit PSOC™ Control Arm® Cortex®-M33 MCU
Infineon's PSOC™ Control C3 family of microcontrollers are the next generation MCU’s developed specifically for motor control applications. Using real-time control with Arm® Cortex®- M33 this high-performance microcontroller family utilizes differentiating peripherals to adapt wide bandgap (WBG), integrates features to reduce system BOM costs, and offers advanced security with PSA Certified™ Level 2 and safety with SIL-2. In addition, PSOC™ Control C3 is WBG-ready with fast, precise analog processing and digital control to improve control loop accuracy and system efficiency.
System benefits
Real time control
PSOC™ Control C3 MCUs enable real-time control with:
- High-performance 12-bit 12-MSPS SAR ADC
- Built-in 16-channel sample-and-hold functions
- Feature-rich timer/counter/PWM (TCPWM) blocks
- Designers can select products with or without the CORDIC math coprocessor depending on their requirements.
Advanced security and safety
- PSA Certified™ Level 2.
- Crypto accelerator, Arm® TrustZone®, and secured key storage enabling secures on-site and cloud-based designs
- Robust safety is ensured with Class B/SIL 2 safety libraries.
Wide bandgap ready
- Unique ADCs allow idle sampling to boost system performance by minimizing time delay between sampling and conversion.
- Less than 100 picoseconds of resolution, the TCPWM provides clean signal generation and allows system in-cycle control of up to 200 kHz switching frequency.
- Lower conduction and switching losses.
Ease-of-use for developers
- Supported by ModusToolbox™ Motor Suite and Power Conversion configurator are available
ModusToolbox™ Software
Infineon's ModusToolbox™ is a collection of easy-to-use software and tools that enable rapid development of Infineon microcontrollers and AIROC™ Wi-Fi and Bluetooth® devices. It provides both development tools and run-time software for a flexible and comprehensive development experience. The ModusToolbox™ tools package includes desktop programs that enable the creation of new embedded applications, managing software components, configuring device peripherals and middleware, and embedded development tools for compiling, programming, and debugging. The ModusToolbox™ run-time software includes an extensive collection of GitHub-hosted repositories comprised of code examples, board support packages, middleware, and application support.
ModusToolbox™ Motor Suite
The ModusToolbox™ Industrial technology pack installs the ModusToolbox™ Motor Suite, enabling you to unlock the full potential of Infineon’s motor control solutions.
The Motor Suite is a comprehensive software solution designed to simplify and accelerate the development of motor control systems. With its intuitive interface and robust features, the Motor Suite provides a seamless experience for engineers and developers to design, test, and optimize motor control applications.
Compact inverter reference design for low-voltage battery applications
The REF_MTR_48V30A_GaN reference design was developed to demonstrate the high power densities achievable within a small size of only 29 x 51 x 9 mm. This is thanks to the reduction of bulk capacitance and the high switching frequency operation (≥100 kHz) of the inverter without a big power loss penalty. Moreover, the twelve CoolGaN™ Transistors 100 V IGC033S10S1 provide a dual-side cooled device on an exposed-die PQFN package that can efficiently extract heat and provide more space for top-bottom PCB implementation.
Evaluation board for low-voltage motor drives with CoolGaN™ Transistor 100 V G3 and TDI EiceDRIVER™ 1EDN7126U
This complete evaluation board for FOC motor drive applications, includes six CoolGaN™ Transistors 100 V IGC033S10S1 in an optimized half-bridge configuration, each accompanied by TDI EiceDRIVER™ 1EDN7126G gate drivers, is specifically designed for low voltage motor drive applications. This easily scalable high power density design also features on-board temperature sensing and multiple PWM input options.
Half-bridge evaluation board with CoolGaN™ Transistor 100 V G3 and TDI EiceDRIVER™ 1EDN7136U
Allows design engineers to conduct a comprehensive general-purpose evaluation of the featured CoolGaN™ Transistor 100 V G3 IGC033S10S1 together with the dedicated TDI EiceDRIVER™ 1EDN7136U gate driver. With a very low on-state resistance of 2.4 mΩ, the GaN transistors are ideal for demanding high-voltage and high-current applications. Perform buck, boost, or double pulse tests with EVAL_7136U_100V_GANC.
PSOC™ Control C3 evaluation kit
For functional device evaluation of the PSOC™ Control C3 family of MCU's.
PSOC™ Control C3M5 complete system motor control kit
Designed to help engineers in developing PSOC™ Control C3 based motor control solutions in combination with suitable power stage evaluation boards featuring the MADK connector (M1/M3/M5).